Romaco implements new sustainability strategy

Andreas Detmers caput of the Research & Evolution section at Romaco Pharmatechnik in Karlsruhe

Romaco has appointed a sustainability officer and defined goals for the company's climate-friendly development. Not only is the manufacturer seeking to enable more sustainable product by its customers, just Romaco is also keen to ameliorate its carbon footprint.

The Romaco Group has a new central corporate objective — Sustainability. To enable climate protection measures to be formulated and implemented at each of its diverse facilities, the Romaco Board of Management has just appointed Andreas Detmers as its kickoff group sustainability officer. Andreas Detmers is head of the Inquiry & Evolution department at Romaco Pharmatechnik in Karlsruhe, where he was virtually recently responsible for the "Climate-neutral machine" project. "We pursue two approaches in implementing our sustainability strategy," he explains.

"On the ane hand, Romaco is developing technologies that enable our customers to produce in a more sustainable way. On the other, nosotros're seeking to improve our own carbon footprint step by step." The pharmaceutical machinery manufacturer is guided by the principle "avoidance is improve than reduction is better than offsetting" to reduce carbon consumption systematically. Detmers will exist supported by sustainability experts at Romaco's 4 production sites in Germany and Italian republic.

Offsetting – climate-neutral blister packaging line from Romaco Noack

In the product process for Romaco'due south new Noack Unity 600 blister packaging line, the emphasis is on offsetting. The certified adding of the carbon footprint and the downstream cartoner involved assessments of effectually four,700 different components.

ForestFinest, a consultancy service provider specialized in climate protection, determined the total energy consumption required to manufacture and gather the blister packaging line on Romaco's behalf. All in all, some 48 tons of carbon equivalents are generated during the production of the Noack Unity 600. The greenhouse gas emissions released along the way are offset by sponsoring a non-governmental climate protection project in Panama. Every customer who opts for one of Romaco's climate-neutral blister packaging lines is sent a certificate to prove it. Romaco has plans to extend the carbon-neutral machine concept to all product lines in the medium term. Several tablet presses from Kilian and various Noack blister packaging lines and Promatic cartoners are already bachelor in a sustainable version today.

Reduction – Push Packs: Romaco Siebler'southward new, recyclable strip packaging

With picture show and foil specialist Huhtamaki as its manufacture partner, Romaco has come up with the recyclable strip packaging for pharmaceutical solids. More 90% of the components used to make Push button Packs from polyolefin laminate vest to the aforementioned material class (PE and PP). The consequence is a recycling rate of over 70%. This alternative packaging grade adult jointly past Romaco and Huhtamaki enables the pharmaceutical industry to reduce remainder waste material significantly.

The innovative sealed strips accept a push button-through function and are manufactured on rut-sealing machines in Romaco Siebler'south HM 1 series. Siebler's QuickSeal technology ensures safe processing of the detail foil in conformity with the pharmaceutical manufacture's cGMP standards. "So far, the market has reacted overwhelmingly positively to the Push Pack applied science's launch," Detmers confirms. "Several interested customers are currently testing button-through sealed strips as packaging for their products at our PacTech laboratory in Karlsruhe." Users can choose between standard, barrier, and eco Push button Pack versions.

According to Romaco, Button Packs have a much lower textile consumption compared to Al/Al blisters. Despite providing identical barrier properties, they are less than half the weight of Al/Al blister packs, which is additionally reflected in the costs: Push Packs are upwardly to 60% cheaper than their Al/Al counterparts. All Push Pack models are fabricated from PVC-free textile. Thus, the use of plastic, which has been the subject of public criticism for many years due to its environmental impact, is completely avoided.

Avoidance – Romaco Kilian and Innojet reduce product losses

Ane of the stated evolution goals in the design of Romaco Kilian'due south tablet presses is minimal product loss. Amongst other things, this is achieved through precision-manufactured die-tables with inappreciably any radial run-out. Magnetic production scrapers simultaneously reduce product loss during tableting by enabling farther processing of the powder. Kilian moreover shortens the run-in times for its tablet presses using starting time-upwards dosing control based on the filling, resulting in even lower cloth consumption.

The careful employ of valuable raw materials is likewise a top priority for the fluidized bed systems designers in the Romaco Innojet Ventilus series. Thanks to the Sepajet system, any particles retained past the filter during production are returned continuously to the process. And when information technology comes to energy consumption, the airflow bed technology developed past Dr h c Herbert Hüttlin is superior to traditional fluidized bed processes. The processing time for hot melt coating applications is consequently up to 85 percent shorter and the carbon footprint of the Ventilus machines markedly improved.

"We're well enlightened that nosotros're only but getting off the ground with our sustainability strategy," Detmers concludes. "Information technology's at present upwardly to united states of america to consistently realize the objectives nosotros've set ourselves and take further action on that basis. I firmly believe that, through a series of pocket-size steps, our company can brand a lasting contribution to climate and environmental protection."

In short, the systematic reduction of raw textile, free energy, and textile usage will therefore determine the agenda of the Romaco Group even more in the future – from the development of new technologies through the implementation of internal measures like facility management to the digitalization of services.

Germany-based Romaco is a leading international supplier of processing and packaging equipment specializing in pharmaceutical solids' engineering technologies. The group provides private machines and turnkey solutions for manufacturing and packing powders, granulates, pellets, tablets, capsules, syringes, and medical devices. Romaco as well serves the nutrient and chemic industries. The Romaco Group has its headquarters in Karlsruhe, Federal republic of germany, and is part of the Truking Grouping, a globally operating high-tech enterprise based in Changsha, Prc. Truking's core competency is handling and filling pharmaceutical liquids. Romaco has a strong presence in Bharat with sales and service centers at Bombay and Hyderabad.

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